Manufacturing Operations

Units / day

8,420

+312

Uptime

92.4%

+1.1%

QC pass

98.7%

+0.4%

Scrap rate

1.3%

-0.2%

OEE

78%

+2%

Open work orders

14

-3

Production output

Planned vs actual units

AI insights

Suggested next actions

  • Line 3 vibration sensor drift detected — predict bearing failure within 36h. Book maintenance Friday 02:00.

  • QC fail rate on Line 2 spiked 1.2% this shift — likely supplier resin batch B-2207, isolate and recheck.

  • Output trending 4% ahead on Line 4 — consider pulling forward 600 units of SKU MX-118.

Maintenance & energy

Budget vs actual (ZAR ‘000s)

Production programmes

Live programme progress

MX-118 launch ramp3 weeks
78% completeOn track
Line 3 retrofit9 weeks
42% completeWatch
ISO 9001 re-audit5 weeks
88% completeOn track
Energy reduction Phase 226 weeks
18% completeJust started

Alerts

Last 24h

  • Line 3 vibration sensor — bearing riskHigh
  • QC fail spike on Line 2 (B-2207)Med
  • Compressor service due in 12hMed
  • Pallet wrap stock lowLow

Recent activity

Field updates

  • ZM

    Zinhle M. completed WO-7745 — 100% pass

    8m ago

  • RP

    Ravi P. logged QC fail batch B-2207

    26m ago

  • BK

    Bongani K. started maintenance WO-7744

    52m ago

  • TR

    Tshepo R. switched Line 4 to BX-77

    1h ago

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